Machinery

 

COMPLETE EGG PROCESSING LINE

DION ENGINEERING and CZACHOROWSKI

APPLICATION:
Breaking, pasteurizing, drying and packing liquid products from eggs.

 

 

SALES DIRECTOR

Łukasz Korkosz
l.korkosz@czachorowski.com
mobile: +48 500 059 171


EGG PROCESSING LINE INCLUDES: 

 

Egg Breaker Machine
Standard pasteurizer
Premium pasteurizer
Pasteurizer with Integrated Filling Machine
Filters
Filling Machine
Egg Centrifuges
Chiller
Rotor Spinning Heater
Spray Dryer

Egg Breaker Machine
maszyna do rozbijania jaj

All types of egg breaking machines can be connected to the Egg Pasteurizer and to be part of Complete Egg Processing Line.

 

APPLICATION:

Egg breaker machines are used to break eggs and have function to separate white from the yolk.

 
ModelCapacity without separationCapacity with separation
RZ-13 200 eggs/hour3 200 eggs/hour
RZ-39 600 eggs/hour9 600 eggs/hour
RZ-619 200 eggs/hour19 200 eggs/hour
RZ-825 600 eggs/hour25 600 eggs/hour
Standard pasteurizer
maszyna do rozbijania jaj

Low price for standard pasteurizer. 3 year warranty.

 

APPLICATION:

For the pasteurization of the egg liquid products.

 

ADVANTAGES:

  • No need to buy steam or gas boiler for hot water.
  • Plate heat exchanger by GEA Germany.
  • Compact design for minimum workshop space.
  • Low price and low maintenance cost.
  • No need to buy homogenizer.
  • Allows pasteurization at high temperatures for extended periods of time without cleaning.
  • Precise temperature control.
  • The pasteurizator has integrated source of heating.
 
ModelCapacityPasteurizing TemperatureRotor Spinning Heater
PS 200 RSH200 l/hup to 68°C5.5kW
PS 500 RSH500 l/hup to 68°C7.5kW
PS 1000 RSH1000 l/hup to 68°C15kW
PS 1500 RSH1500 l/hup to 68°C22.5kW
Premium pasteurizer
maszyna do rozbijania jaj

Full automatic. 3 year warranty.

 

APPLICATION:

For the pasteurization of the egg liquid products.

 

ADVANTAGES:

  • Full automatization.
  • Full automatic CIP system.
  • No need to buy steam or gas boiler for hot water.
  • Plate heat exchanger by GEA Germany.
  • Compact design for minimum workshop space.
  • Low price and low maintenance cost.
  • No need to buy homogenizer.
  • Allows pasteurization at high temperatures for extended periods of time without cleaning.
 
ModelCapacityPasteurizing TemperatureRotor Spinning Heater
PFA 200 RSH200 l/hup to 68°C5.5kW
PFA 500 RSH500 l/hup to 68°C7.5kW
PFA 1000 RSH1000 l/hup to 68°C15kW
PFA 1500 RSH1500 l/hup to 68°C22.5kW
Pasteurizer with Integrated Filling Machine
maszyna do rozbijania jaj

We offer a simple and economic compact solution for companies or farms who wishes to process of egg liquid.

3 year warranty.

 

APPLICATION:

For the pasteurization and filling of egg liquid products.

 

ADVANTAGES:

  • Full automatization.
  • Full automatic CIP system.
  • Integrated filling machine
  • No need to buy steam or gas boiler for hot water.
  • Plate heat exchanger by GEA Germany.
  • Compact design for minimum workshop space.
  • Low price and low maintenance cost.
  • No need to buy homogenizer.
 
ModelCapacityPasteurizing temperatureRotor Spinning Heater
PFAFM 200 RSH200 l/hup to 68°C5.5kW
PFAFM 500 RSH500 l/hup to 68°C7.5kW
PFAFM 1000 RSH1000 l/hup to 68°C15kW
PFAFM 1500 RSH1500 l/hup to 68°C22.5kW
Filters
maszyna do rozbijania jaj

All types of filters can be used in the Complete Egg Processing Line.

 

APPLICATION:

Filtering broken eggs.

 
ModelCapacityType
FMJ-3010 cycles/hourair-pressure
CF-30003 000 L/hourcontinuous
 
Filling Machine
maszyna do rozbijania jaj

The filling machine can be connected or integrated to the Egg Pasteurizer.

The filling machine is a semi-automatic unit with two filling heads. This filling machine is suited filling of products in bag in box, bottles or containers.

3 year warranty.

 

APPLICATION:

For the FIlling of egg liquid products.

 

ADVANTAGES:

  • Compact design.
  • Able to fill products in bag in box, bottles or container.
  • Quick and easy to clean.
  • Low cost and low maintenance cost.
 
ModelCapacityBagsBag Size
FM2Hup to 1500 l/hup to 20 lBag-in-Box
Egg Centrifuges
maszyna do rozbijania jaj

All types of egg centrifuges can be used in the Complete Egg Processing Line.

 

APPLICATION:

Egg centrifuges are used for the production of the egg mass and drying the shells from manual breaking.

   
ModelCapacity of eggsCapacity of shells
UDTJ-10 semi-automatic4 000 eggs/hour--- --- shells/hour
UDTJ-150 automatic20 000 eggs/hour--- --- shells/hour
UDTJ-420 automatic42 000 eggs/hour200 000 shells/hour
 
Chiller
maszyna do rozbijania jaj

Chiller can be used in the Complete Egg Processing Line.

 

ZALETY:

  • Different range of cooling power.
  • Low noise level.
  • Microprocessor controller.
  • Easy maintanance.
Rotor Spinning Heater
maszyna do rozbijania jaj

Rotor Spinning Heater is integrated in the Egg Pasteurizer.

 

APPLICATION:

For pasteurization. Applies direct heating to liquids without the use of a heat-transfer surface. Homogenize the product with the best functional properties.

 

ADVANTAGES:

  • Allows pasteurization at high temperatures for extended periods of time without cleaning.
  • Precise temperature control.
  • No need to buy homogenizer.
  • No need to buy boiler for hot water.
  • Prolonged work time of the pasteurization before stop for cleaning
  • Saves money, energy, water, chemicals and labor.
 
ModelCapacityPasteurizing TemperatureGenerated Power
RSH 5.5200 l/hfrom 60℃ up 95℃5.5kW
RSH 7.5450 l/hfrom 60℃ up 95℃7.5kW
Spray Dryer
maszyna do rozbijania jaj  

We can offer spray dryers able to evaporate water from 30 l/h up to 1200 l/h.

Spray dryer can be used in the Complete Egg Processing Line.

 

APPLICATION:

Drying egg liquid into powder.

 
ModelWater Evaporating CapacityInput Capacity (feed material, kg/h)Output Product (kg/h)Input Capacity (feed material, kg/h)Output Product (kg/h)Input Capacity (feed material, kg/h)Output Product (kg/h)
Whole eggEgg PowderEgg YolkYolk PowderEgg AlbuminEgg White Powder
CSD-3030 kg/h39 kg/h9 kg/h53 kg/h24 kg/h34 kg/h4 kg/h
CSD-4040 kg/h52 kg/h12 kg/h70 kg/h32 kg/h45 kg/h6 kg/h
CSD-6060 kg/h78 kg/h19 kg/h105 kg/h48 kg/h68 kg/h8 kg/h
CSD-8080 kg/h104 kg/h25 kg/h140 kg/h64 kg/h90 kg/h11 kg/h
CSD-100100 kg/h130 kg/h31 kg/h175 kg/h80 kg/h113 kg/h14 kg/h
CSD-200200 kg/h260 kg/h62 kg/h351 kg/h159 kg/h226 kg/h28 kg/h
CSD-400400 kg/h519 kg/h124 kg/h702 kg/h319 kg/h452 kg/h55 kg/h
CSD-12001200 kg/h1558 kg/h371 kg/h2105 kg/h957 kg/h1356 kg/h166 kg/h