Machinery

COMPLETE EGG PROCESSING LINE

APPLICATION:
Breaking, pasteurizing, drying and packing liquid products from eggs.

SALES REPRESENTATIVE FOR MACHINERY:

Łukasz Korkosz

l.korkosz@czachorowski.com

500059171

EGG PROCESSING LINE INCLUDES:

Egg Breaker Machine

Standard pasteurizer

Premium pasteurizer

Pasteurizer with Integrated Filling Machine

Filters

Filling Machine

Egg Centrifuges

Chiller

Rotor Spinning Heater

Spray Dryer

Egg Breaker Machine

All types of egg breaking machines can be connected to the Egg Pasteurizer and to be part of Complete Egg Processing Line.

APPLICATION:

Egg breaker machines are used to break eggs and have function to separate white from the yolk.

Model	Capacity without separation	Capacity with separation
RZ-1	3 200 eggs/hour	3 200 eggs/hour
RZ-3	9 600 eggs/hour	9 600 eggs/hour
RZ-6	19 200 eggs/hour	19 200 eggs/hour
RZ-8	25 600 eggs/hour	25 600 eggs/hour

Standard pasteurizer

Low price for standard pasteurizer. 3 year warranty.

APPLICATION:

For the pasteurization of the egg liquid products.

ADVANTAGES:

No need to buy steam or gas boiler for hot water.
Plate heat exchanger by GEA Germany.
Compact design for minimum workshop space.
Low price and low maintenance cost.
No need to buy homogenizer.
Allows pasteurization at high temperatures for extended periods of time without cleaning.
Precise temperature control.
The pasteurizator has integrated source of heating.

Model	Capacity	Pasteurizing Temperature	Rotor Spinning Heater
PS 200 RSH	200 l/h	up to 68°C	5.5kW
PS 500 RSH	500 l/h	up to 68°C	7.5kW
PS 1000 RSH	1000 l/h	up to 68°C	15kW
PS 1500 RSH	1500 l/h	up to 68°C	22.5kW

Premium pasteurizer

Full automatic. 3 year warranty.

APPLICATION:

For the pasteurization of the egg liquid products.

ADVANTAGES:

Full automatization.
Full automatic CIP system.
No need to buy steam or gas boiler for hot water.
Plate heat exchanger by GEA Germany.
Compact design for minimum workshop space.
Low price and low maintenance cost.
No need to buy homogenizer.
Allows pasteurization at high temperatures for extended periods of time without cleaning.

Model	Capacity	Pasteurizing Temperature	Rotor Spinning Heater
PFA 200 RSH	200 l/h	up to 68°C	5.5kW
PFA 500 RSH	500 l/h	up to 68°C	7.5kW
PFA 1000 RSH	1000 l/h	up to 68°C	15kW
PFA 1500 RSH	1500 l/h	up to 68°C	22.5kW

Pasteurizer with Integrated Filling Machine

We offer a simple and economic compact solution for companies or farms who wishes to process of egg liquid.

3 year warranty.

APPLICATION:

For the pasteurization and filling of egg liquid products.

ADVANTAGES:

Full automatization.
Full automatic CIP system.
Integrated filling machine
No need to buy steam or gas boiler for hot water.
Plate heat exchanger by GEA Germany.
Compact design for minimum workshop space.
Low price and low maintenance cost.
No need to buy homogenizer.

Model	Capacity	Pasteurizing temperature	Rotor Spinning Heater
PFAFM 200 RSH	200 l/h	up to 68°C	5.5kW
PFAFM 500 RSH	500 l/h	up to 68°C	7.5kW
PFAFM 1000 RSH	1000 l/h	up to 68°C	15kW
PFAFM 1500 RSH	1500 l/h	up to 68°C	22.5kW

Filters

All types of filters can be used in the Complete Egg Processing Line.

APPLICATION:

Filtering broken eggs.

Model	Capacity	Type
FMJ-30	10 cycles/hour	air-pressure
CF-3000	3 000 L/hour	continuous

Filling Machine

The filling machine can be connected or integrated to the Egg Pasteurizer.

The filling machine is a semi-automatic unit with two filling heads. This filling machine is suited filling of products in bag in box, bottles or containers.

3 year warranty.

APPLICATION:

For the FIlling of egg liquid products.

ADVANTAGES:

Compact design.
Able to fill products in bag in box, bottles or container.
Quick and easy to clean.
Low cost and low maintenance cost.

Model	Capacity	Bags	Bag Size
FM2H	up to 1500 l/h	up to 20 l	Bag-in-Box

Egg Centrifuges

All types of egg centrifuges can be used in the Complete Egg Processing Line.

APPLICATION:

Egg centrifuges are used for the production of the egg mass and drying the shells from manual breaking.

Model	Capacity of eggs	Capacity of shells
UDTJ-10 semi-automatic	4 000 eggs/hour	--- --- shells/hour
UDTJ-150 automatic	20 000 eggs/hour	--- --- shells/hour
UDTJ-420 automatic	42 000 eggs/hour	200 000 shells/hour

Chiller

Chiller can be used in the Complete Egg Processing Line.

ZALETY:

Different range of cooling power.
Low noise level.
Microprocessor controller.
Easy maintanance.

Rotor Spinning Heater

Rotor Spinning Heater is integrated in the Egg Pasteurizer.

APPLICATION:

For pasteurization. Applies direct heating to liquids without the use of a heat-transfer surface. Homogenize the product with the best functional properties.

ADVANTAGES:

Allows pasteurization at high temperatures for extended periods of time without cleaning.
Precise temperature control.
No need to buy homogenizer.
No need to buy boiler for hot water.
Prolonged work time of the pasteurization before stop for cleaning
Saves money, energy, water, chemicals and labor.

Model	Capacity	Pasteurizing Temperature	Generated Power
RSH 5.5	200 l/h	from 60℃ up 95℃	5.5kW
RSH 7.5	450 l/h	from 60℃ up 95℃	7.5kW

Spray Dryer

We can offer spray dryers able to evaporate water from 30 l/h up to 1200 l/h.

Spray dryer can be used in the Complete Egg Processing Line.

APPLICATION:

Drying egg liquid into powder.

Model	Water Evaporating Capacity	Input Capacity (feed material, kg/h)	Output Product (kg/h)	Input Capacity (feed material, kg/h)	Output Product (kg/h)	Input Capacity (feed material, kg/h)	Output Product (kg/h)
		Whole egg	Egg Powder	Egg Yolk	Yolk Powder	Egg Albumin	Egg White Powder
CSD-30	30 kg/h	39 kg/h	9 kg/h	53 kg/h	24 kg/h	34 kg/h	4 kg/h
CSD-40	40 kg/h	52 kg/h	12 kg/h	70 kg/h	32 kg/h	45 kg/h	6 kg/h
CSD-60	60 kg/h	78 kg/h	19 kg/h	105 kg/h	48 kg/h	68 kg/h	8 kg/h
CSD-80	80 kg/h	104 kg/h	25 kg/h	140 kg/h	64 kg/h	90 kg/h	11 kg/h
CSD-100	100 kg/h	130 kg/h	31 kg/h	175 kg/h	80 kg/h	113 kg/h	14 kg/h
CSD-200	200 kg/h	260 kg/h	62 kg/h	351 kg/h	159 kg/h	226 kg/h	28 kg/h
CSD-400	400 kg/h	519 kg/h	124 kg/h	702 kg/h	319 kg/h	452 kg/h	55 kg/h
CSD-1200	1200 kg/h	1558 kg/h	371 kg/h	2105 kg/h	957 kg/h	1356 kg/h	166 kg/h